OEM 21L Pail Mould

  • 21L Pail Mould
  • 21L Pail Mould
  • 21L Pail Mould
  • 21L Pail Mould
  • 21L Pail Mould
  • 21L Pail Mould

21L Pail Mould

Product Name 21L Pail Mould
Product Material PP
Mould Material 718H
Mould Cavity 1
Runner Type Hot Runner
Mould Life Guarantee 500,000 Shots
Manufacture Time (Day) 50 Days
Demolding Full Automatic
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  • Description
  • Feedback
  • R&D Mould have 18 year experience on manufacturing Package mold, Paint bucket mold, Pail Mould, Can Mold with various shape and sizes.
    Core cavity material usually use: P20 (1.2311) , H13, 718H, 2738...
    Mould base: Long Kee standard mold base, 
    Mould Components: DME/ HASCO standard parts.
    Surface treatment: According to product requirements, including skin texture, polishing;
    Runner options: 1. Cold runner 2. Hot runner 3. Cold runner + hot runner.
    1.Professional bucket mould design is the principal of good bucket mould.
    Especially for cooling system design, in our company, we have the cooling system designed in the core, slider, stripper, cavity.
    For paint bucket mould core, design the cooling channel 15mm below the molding surface.And the diameter of the paint bucket mould cooling channel should be more than 12mm, so that the water can run smoothly in the channel while taking away the heat in the core.
    For paint bucket mould cavity, the cooling system design near the hot runner tip area is very important, this area is very sensitivity. Bad cooling system will directly influence the bucket's cycle time and out looking.
     
    2.Good and suitable steel selection for bucket mould is very important.
    To make a high quality painting bucket mould, we have to choose suitable steel for the bucket mould.
    Normally, for a paint bucket mould life is 1 million, we suggest to choose 2738 for the cavity and core steel, with HRC35-38.
    For a paint bucket mould life require over 3 million, we suggest to choose 2344 for the cavity and core steel, with HRC45-48.
    Of course, some customer want to reach high speed injection with shorter cycle time, we suggest to use BeCu insert in the core top, cavity bottom and slider.
     
    3.Precision tooling guarantee even injection and material flow.
    The painting bucket mould's core eccentric causing the pail wall thickness not even and the pail out of center.
    This problem is very common, but virulent for the mould life.

21L Pail Mould Maker, Foundry in China

  • CNC machining:

    After receiving UP from the programmer, the CNC operator performs the following operations:
    - Select suitable UP steel, as well as copper or graphite (electrode) billets for molding parts in the warehouse;
    - Set the workpiece on the NC table, display "0" and input the original data;
    - Load the required program into the machine and check all future details:
    Mould number, part number or copper electrode number (per part)
  • Electric pulse machining:

    The electrodes are sent from the inspection site to the polishing section, and then to the electric pulse processing section.
    The operator mounts the workpiece on an electric pulse machine,
    Set "0" and enter processing and setup procedures as needed
    Requirements: Avoid carbon deposition during electric pulse machining
    Fluid flow must be controlled. If necessary, during the process to check parts dimensions by using measuring tools or probes.
  • EDM:

    Machining various types of base, inserts, gaps, holes, forming tools in the EDM area. All these operations are carried out in accordance with the technical requirements of the drawings and continuous quality control.
  • Mould finishing and assembly:

    In the finishing assembly site, mold manufacturing process is completed. The mould worker carries on the fine processing and assembling for the mould forming parts, and prepares the mould for test. The qualifications of mould workers determine the quality of mould manufacturing and are mainly responsible for the reputation of the company. After all the processing, the production of the injection mould can be considered completed. 21L Pail Injection Mould making is a high-tech processing. OEM/ODM optional.

Need Help? Don't Forget to Contact With Us

  • +86-576-84955999
    +86-576-84352333

  • [email protected]

  • 15th Houshi Road, North Industrial Zone, Huangyan, Taizhou, Zhejiang, China

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